printing packaging material

November 2, 2024

11 Common Printing Packaging Materials and Selection Guide

Custom packaging

In the process of packaging design and production, choosing the right printing packaging materials is crucial for enhancing brand image and protecting products. Different types of packaging materials are suitable for different application scenarios, and understanding the characteristics of these materials can help businesses make more informed choices. This article will provide a detailed overview of 11 common printing packaging materials and their applicable scenarios, along with selection suggestions.

Top 11 Printing Packaging Materials

1. Coated Paper

Coated paper is a type of paper that has undergone a coating process, making it smooth and glossy. It is commonly used for high-quality printed materials such as advertisements, brochures, and product packaging. Its excellent print adaptability allows images and text to appear clearer and more vibrant, making it particularly suitable for high-end product packaging and display packaging.

Selection Recommendations: If your packaging design requires high precision in images or vibrant color representation, coated paper is the ideal choice, especially suitable for cosmetics and luxury packaging.

2. Double Glue Paper

Double glue paper is a common type of printing paper that has good ink absorption, making it suitable for text printing. Its surface is matte with a soft texture and is often used in books, letterhead, and minimalist style packaging design.

Selection Advice: If your product packaging needs to focus on text or emphasize an environmentally friendly and minimalist style, you might consider using double-coated paper, especially suitable for food packaging or brands with an eco-friendly concept.

3. Matte Coated Paper

Matte coated paper has a non-glossy surface but offers a high-end feel and good ink absorption, making it suitable for printing intricate designs. Matte coated paper is typically used for mid-to-high-end product packaging, such as electronic products and premium gift packaging.

Selection Recommendation: If you want the packaging to present a subtle and elegant texture, matte powder paper is a good choice. It is suitable for products that pursue a high-quality feel, such as premium alcoholic beverages or electronic products.

4. White Cardstock 

White cardstock is a thick, high-strength paper that has good stiffness and printing performance. It is widely used for making food packaging boxes, pharmaceutical packaging, and other cardstock boxes that require high load-bearing capacity.

Selection Recommendation: If you need to package heavier products or require a rigid, high-gloss paper, white cardstock is an ideal choice.

5. Kraft Paper 

Kraft paper, known for its toughness, durability, and eco-friendly qualities, is widely used in eco-friendly packaging and vintage-style designs. It is commonly seen in items such as takeout bags and courier packaging bags.

Selection Tips: If your brand emphasizes environmental sustainability or wants to highlight a natural, vintage style, kraft paper is a top choice.

6. Gray Board 

Gray board is a type of thick cardboard made from recycled paper pulp, commonly used for creating the inner layer of packaging boxes or other structural components that require high rigidity. It is mainly used for packaging electronic products and household items.

Selection Advice: If you need an inner structure or secondary packaging material that provides support, gray board paper is a cost-effective and environmentally friendly choice.

7. Gray Bottom Whiteboard Paper 

Gray bottom whiteboard paper is a type of cardboard with a white surface and a gray bottom, suitable for making folding  packaging boxes. It is widely used in the packaging of daily consumer goods, such as toothpaste boxes and food packaging boxes.

Recommendation: If your custom packaging boxes need to be cost-effective and suitable for mass production, gray bottom whiteboard paper is a high-cost performance material.

8. Corrugated Paper 

Corrugated paper is a type of cardboard with a wavy structure sandwiched between layers, offering extremely high compressive strength. It is widely used in logistics and shipping packaging. Corrugated boxes are the ideal choice for protecting goods from impacts.

Selection Advice: If your product requires long-distance transportation or shock protection, corrugated paper is the best choice, especially suitable for packaging large appliances, furniture, and fragile items.

9. Plastic Bags, Self-Sealing Bags 

Plastic bags and self-sealing bags are primarily made of plastic materials, offering good sealing and moisture-proof properties. They are widely used for packaging food, daily necessities, and small items. 

Recommendation: If you need a packaging option that is moisture-proof and dust-proof, especially for small items or food, plastic bags and self-sealing bags are convenient and economical choices.

10. Aluminum Foil Bags

Aluminum foil bags have excellent barrier properties, effectively blocking light, gas, and moisture. They are commonly used for packaging products such as food and pharmaceuticals that have high preservation requirements.

Selection Advice: If your product needs to stay fresh for an extended period or requires isolation from external environmental factors like air and light, aluminum foil bags are an irreplaceable choice. Aluminum foil bags are an irreplaceable choice.

11. Packaging Film 

Packaging film is a thin, transparent plastic film used to wrap products or product packaging. It is commonly used for logistics and food preservation, serving a protective purpose.

Selection Advice: If you need to increase the safety of packaging to prevent products from being damaged or contaminated during transportation, packaging film is a very practical solution.

Discover our latest guide on the Top 6 Packaging Design Trends that will transform your brand! Dive in to explore innovative ideas and expert insights.

How to Choose Suitable Printing Packaging Materials? 

When selecting printing packaging materials, multiple factors need to be considered, including the characteristics of the product, market positioning, environmental requirements, transportation needs, and budget constraints. Here are a few suggestions:

  1. Product Characteristics: Food products require moisture-proof and oxidation-resistant materials, such as aluminum foil bags and plastic bags; high-end products need exquisite printing effects, so options like coated paper or matte paper can be chosen.
  2. Market Positioning: High-end brands can opt for high-quality paper, such as matte paper or white cardboard, while eco-friendly brands should prioritize using kraft paper or recyclable greyboard.
  3. Transportation Needs: For long-distance transport or logistics, choose corrugated cartons or use shrink wrap to ensure the safety of the products during transportation.
  4. Cost and Environmental Considerations: Select appropriate materials based on the budget and strive to use environmentally sustainable materials to enhance brand image.

By making reasonable choices and combinations of printing packaging materials, companies can not only enhance the practicality and aesthetics of their packaging but also gain advantages in areas such as environmental protection, brand building, and cost control.

Here is an analysis of the advantages and disadvantages of 11 common types of printed packaging materials, along with detailed information on how to choose the most suitable packaging material. This information can help businesses make the best choice based on product characteristics, market demand, and cost budget.

Common 11 Types of Printed Packaging Materials and Their Advantages and Disadvantages

1. Coated Paper

  • Advantages: The surface is smooth with high gloss, vibrant colors, and excellent printing effects. It is suitable for high-end packaging and advertising materials.
  • Disadvantages: It has low strength, is easily damaged, not resistant to water or oil, and is not suitable for long-term storage and transportation.

Selection Recommendation: Suitable for products that require high-quality printing effects, such as cosmetics and luxury goods packaging.

2. Double Coated Paper 

  • Advantages: Matte surface, soft touch, good ink absorption, suitable for clear printing of text and graphics.
  • Disadvantages: Not waterproof, oil-resistant, prone to moisture deformation, lower strength, and poor durability.

Selection Advice: Suitable for minimalist-style custom packaging boxes that emphasize environmental protection, such as food or daily necessities packaging.

3. Matte Paper

  • Advantages: High-quality texture, non-glossy surface with a delicate feel, excellent printing effects, suitable for high-end packaging.
  • Disadvantages: Not wear-resistant, easily scratched, the paper is relatively brittle, and not suitable for long-distance transport or high humidity environments.

Selection Advice: Suitable for mid-to-high-end product packaging that requires an elegant texture, such as electronic products or premium alcoholic beverage packaging.

4. White Cardstock 

  • Advantages: High strength, good hardness, excellent stiffness and load-bearing capacity, suitable for making rigid packaging boxes.
  • Disadvantages: Higher cost, and the printing effects are not as exquisite in gloss and texture compared to coated paper.

Selection Recommendations: Suitable for products requiring high load-bearing capacity, such as food and pharmaceutical packaging.

5. Kraft Paper 

  • Advantages: Tough, wear-resistant, naturally eco-friendly, with good tear resistance, suitable for eco-friendly and retro-style packaging.
  • Disadvantages: Average printing quality, poor color reproduction, susceptible to moisture, not suitable for high-demand printing or exquisite packaging.
  • Selection Recommendations: Suitable for products that emphasize eco-friendly concepts or retro styles, such as takeout bags and express packaging.

6. Gray Board 

  • Advantages: Made from recycled materials, low cost, high hardness, commonly used for the inner layers of packaging boxes or structural components requiring high rigidity.
  • Disadvantages: Rough surface, not suitable for direct use in outer packaging, lacks good waterproof and oil-proof properties.
  • Selection Recommendations: Suitable as supportive structures or as inner layer materials for secondary packaging.

7. Gray Back White Board 

  • Advantages: Good compressive strength and sturdy structure, suitable for long-distance transportation and packaging of large items, with excellent cushioning performance.
  • Disadvantages: Not suitable for fine printing; the visual effect is relatively rough, and it has poor waterproof properties, easily deforming in humid environments.

Recommendation: Suitable for products that require long-distance transportation and protective packaging, such as home appliances, furniture, and large items.

8. Corrugated Paper 

  • Advantages: Good compressive strength and sturdy structure, suitable for long-distance transportation and packaging of large items, with excellent cushioning performance.
  • Disadvantages: Not suitable for fine printing; the visual effect is relatively rough, and it has poor waterproof properties, easily deforming in humid environments.

Recommendation: Suitable for products that require long-distance transportation and protective packaging, such as home appliances, furniture, and large items.

9. Plastic Bags, Self-Sealing Bags 

  • Advantages: Good sealing performance, moisture-proof, dust-proof, lightweight and easy to use, suitable for small products and food packaging.
  • Disadvantages: Not environmentally friendly; plastic materials are difficult to degrade and not suitable for brands that prioritize eco-friendliness. The appearance is monotonous and lacks texture.

Recommendation: Suitable for simple, moisture-proof, and dust-proof packaging needs, such as food, daily necessities, etc.

10. Aluminum Foil Bags 

  • Advantages: Strong barrier properties, moisture-proof, light-proof, and gas-proof, making them suitable for products with high storage condition requirements, especially food and pharmaceuticals.
  • Disadvantages: Higher cost, lower flexibility, not suitable for packaging large or rigid items.

Selection Recommendations: Ideal for packaging products that require long-term freshness and isolation from the external environment, such as food and pharmaceuticals.

11. Packaging Film

  • Advantages: Provides protection, dust-proof, moisture-proof, and has high transparency to showcase the products inside the packaging. Suitable for logistics packaging and fresh-keeping applications.
  • Disadvantages: Poor environmental friendliness, typically single-use, plastic materials are difficult to recycle, and contribute to environmental burdens.

Selection Recommendations: Suitable for packaging products that need to protect their appearance and prevent contamination and damage, especially for outer protection during logistics or transportation.

Check out our latest guide on the application of custom paper packaging to understand how different materials can benefit your business.

How to Choose the Right Printing Packaging Materials?

Choosing the right packaging materials depends on various factors, including product characteristics, market positioning, environmental requirements, transportation conditions, and cost budget. Here are some key points to consider:

  1. Product Characteristics: Consider the preservation conditions and transportation requirements of the product. For example, food products should use moisture-proof and oxidation-resistant materials, such as aluminum foil bags, while electronic products may require high-quality white cardboard or matte paper for better texture.
  2. Market Positioning: High-end products can opt for better-textured coated paper or matte paper, while environmentally friendly brands may prioritize using kraft paper or grayboard.
  3. Transportation Needs: If the product requires long-distance transportation, choose corrugated boxes or use shrink wrap to ensure the safety of the product during shipping.
  4. Cost and Environmental Requirements: Select suitable materials based on budget and brand positioning, giving priority to environmentally friendly materials to enhance the brand image.

By understanding the pros and cons of various packaging materials, you can make an informed choice.

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